Diagonal Mono-Layer Plastic Extrusion Machine
Video of the machines:
Double layer: https://youtu.be/OUAmlP6soBI
FJL-PC-C: https://fujinlong.en.made-in-china.com
FJL-PC-A SERIES
Diagonal mono-layer plastic sheet extruder
Usage
FJL-PC-A series diagonal mono-layer plastic sheet extruder is designed to produce monolayer PP/PS/PE plastic sheet, which is used for making disposable water drinking cups, ice-cream cups, yoghurt cups, lids, dishes, plates and etc.
Major construction features
The sheet extrusion unit is a combination of extruder, three roll calendar, haul-off unit, winder (including waste sheet winder) and electric control cabinet.
The main parts, such as screw, barrel, screen exchanger, T-die adopt superior alloy steel (38 CrMoAIA) with high hardness, strong corrosions resistance and long operating life after nitrogen treatment.
The screw adopts big L/D (length/diameter) Ratio, equal plasticization and high plasticizing capability.
Non-stop fast screen changer with double-sieve, controlled by hydraulic device, the operation is convenient and improve the production efficiency.
The calendar, haul off unit and winder adopt integration design, fine appearance, convenient and fast installation and adjustment.
The machine frame adopt square steel, to make sure the machine works stably in high speed. The motor is connected with gear box directly, improve production efficiency and lower energy consumption.
Note: special specification and configuration of products can be designed according to customers' demand.
Optional
Motor type screen changer or hydraulic type screen changer.
Independent motor control each roller.
Double-position winder
Main Technical Parameters
Model | FJL-PC-90-A | FJL-PC-100-A | FJL-PC-105-A | FJL-PC-110-A | FJL-PC-115-A | FJL-PC-120-A |
Raw Material | PP.PS.HIPS.PE |
Sheet Thickness | 0.3-2mm |
Layer | 1 |
Extrusion Capacity | 100kg/h | 150kg/h | 175kg/h | 200kg/h | 225kg/h | 250kg/h |
Screw Dia | Φ90mm | Φ100mm | Φ105mm | Φ110mm | Φ115mm | Φ120mm |
L/D Ratio | 32:1 |
Roller Dia | Φ300mm | Φ320mm | Φ350mm | Φ350mm | Φ400mm | Φ450mm |
Main Motor Power | 37KW | 45KW | 45KW | 55KW | 75KW | 90KW |
Overall Power | 90KW | 100KW | 110KW | 120KW | 135KW | 160KW |
Weight(T) | 5.5 | 6 | 6.5 | 7 | 7.5 | 8 |
Power Supply | 380V/50HZ Three phase four wires |
FJL-PC- B SERIES
Vertical mono-layer plastic sheet extruder
Usage
FJL-PC-B series vertical mono-layer plastic sheet extruder is designed to produce monolayer PP/PS/PE plastic sheet, which is used for making disposable water drinking cups, ice-cream cups, yoghurt cups, lids, dishes, plates and etc.
Major construction features
The sheet extrusion unit is a combination of extruder, three roll calendar, haul-off unit, winder (including waste sheet winder) and electric control cabinet.
The main parts, such as screw, barrel, screen exchanger, T-die adopt superior alloy steel (38 CrMoAIA) with high hardness, strong corrosions resistance and long operating life after nitrogen treatment.
The screw adopts big L/D (length/diameter) Ratio, equal plasticization and high plasticizing capability.
Non-stop fast screen changer with double-sieve, controlled by hydraulic device, the operation is convenient and improve the production efficiency.
The calendar, haul off unit and winder adopt integration design, fine appearance, convenient and fast installation and adjustment.
The machine frame adopt square steel, to make sure the machine works stably in high speed. The motor is connected with gear box directly, improve production efficiency and lower energy consumption.
Note: special specification and configuration of products can be designed according to customers' demand.
Optional
Motor type screen changer or hydraulic type screen changer.
Independent motor control each roller.
Double-position winder
Main Technical Parameters
Model | FJL-PC-90-B | FJL-PC-100-B | FJL-PC-105-B | FJL-PC-110-B | FJL-PC-115-B | FJL-PC-120-B |
Raw Material | PP.PS.HIPS.PE |
Sheet Thickness | 0.3-2mm |
Layer | 1 |
Extrusion Capacity | 100kg/h | 150kg/h | 175kg/h | 200kg/h | 225kg/h | 250kg/h |
Screw Dia | Φ90mm | Φ100mm | Φ105mm | Φ110mm | Φ115mm | Φ120mm |
L/D Ratio | 32:1 |
Roller Dia | Φ300mm | Φ320mm | Φ350mm | Φ350mm | Φ400mm | Φ450mm |
Main Motor Power | 37KW | 45KW | 45KW | 55KW | 75KW | 90KW |
Overall Power | 90KW | 100KW | 110KW | 120KW | 135KW | 160KW |
Weight(T) | 5.5 | 6 | 6.5 | 7 | 7.5 | 8 |
Power Supply | 380V/50HZ Three phase four wires |
FJL-PC- C SERIES
Horizontal mono-layer plastic sheet extrusion line
Usage
FJL-PC-C series borizontal mono-layer plastic sheet extruder is designed to produce monolayer PP/PS/PE plastic sheet, which is used for making disposable water drinking cups, ice-cream cups, yoghurt cups, lids, dishes, plates and etc.
Major construction features
It mainly used in producing mono-layer plastic PP/HIPS/GPPS/PE sheet.
The screw adopts big L/D (length/diameter) Ratio, equal plasticization and high plasticizing capability
Non-stop fast screen changer is controlled by hydraulic device, improve the production efficiency and operation is convenient
High precision distributor, cloth-rack T-die, constant flowing speed and force uniform.
Pressing roller uses worm wheel to adjust, the operation is convenient and high precision.
Rollers adopt precision mirror polishing, the heating temperature of the roller in the surface is equal, to make sure the sheet has even thickness, high quality.
Note: special specification and configuration of products can be designed according to customers' demand.
Optional
Motor type screen changer or hydraulic type screen changer.
Independent motor control each roller.
Double-position winder
Computer-controller cutting machine
Main Technical Parameters
Model | FJL-PC-90-C | FJL-PC-100-C | FJL-PC-105-C | FJL-PC-110-C | FJL-PC-115-C | FJL-PC-120-C |
Raw Material | PP.PS.HIPS.PE |
Sheet Thickness | 0.15-1.5mm |
Layer | 1 |
Extrusion Capacity | 100kg/h | 150kg/h | 175kg/h | 200kg/h | 225kg/h | 250kg/h |
Screw Dia | Φ90mm | Φ100mm | Φ105mm | Φ110mm | Φ115mm | Φ120mm |
L/D Ratio | 32:1 |
Roller Dia | Φ300mm | Φ320mm | Φ350mm | Φ350mm | Φ400mm | Φ450mm |
Main Motor Power | 37KW | 45KW | 45KW | 55KW | 75KW | 90KW |
Overall Power | 90KW | 100KW | 110KW | 120KW | 135KW | 160KW |
Weight(T) | 5.5 | 6 | 6.5 | 7 | 7.5 | 8 |
Power Supply | 380V/50HZ Three phase four wires |
FJL-600PC Series Diagonal Mono-layer Plastic Sheet Extruder is designed to produce monolayer PP/PS/PE plastic sheet, which is used to make disposable water drinking cups, ice-cream cups, disposable cup/bowl for yoghurt, lids, dishes, plates and etc.
Name | Specification | Brand | Quantity | Belong to |
T-die | 770mm | Toutuo Jingcheng | 1 | Extruder |
Screw Dia. | Dia.=110mm L/D 32:1 | Zhoushan Chenda | 1 | Extruder |
Gear Box | 250 Model | Jiangsu Gaomao | 1 | Extruder |
Screen Changer | φ100mm | Toutuo Jingcheng | 1 | Extruder |
Calender | φ350mm | Fujinlong | 3 | Extruder |
Copper Fitting | 1.2 Inch | Jiangsu | 6 | Extruder |
Calender Gear Box | 120Model | Jie Brand | 1 | Extruder |
Winding Gear Box | 100Model | 1 | Extruder |
Barrel Heater | Stainless Steel | Pingyan | 13 | Extruder |
Ammeter | HN-48 25A | Wenzhou Aoyi | 4 | Electrical Cabinet |
HN-48 40A | 4 |
Thermocontroller | XMTB-2012-0114014 | Gaoqi | 8 |
Button | YO90 11 Green AC 220V | Hongbo | 5 |
YO90 11 Red | 3 |
YO90 11Y/21 | 1 |
YO90 11TS | 1 |
Contactor | CJX2-1210 | CHNT | 4 |
CJX2-3210 | 1 |
CJX2-9511 | 1 |
Breaker | DZ47-60 3P 15A | CHNT | 1 |
DZ47-60 3P 10A | 1 |
DZ47-60 3P 5A | 1 |
DZ47-60 2P 5A | 1 |
DZ47-60 1P 25A | 4 |
DZ47-60 1P 40A | 4 |
Journey Switch | | 2 |
Air Switch | NF-100-SS | Mitsubishi | 1 |
Auxiliary Relay | MK3P AC220V | Omron | 3 |
Transducer | 45kw | Shenzhen Invert | 1 | Extruder |
3.7KW | 1 | Calender |
2.2KW | 1 | Winder |
Motor | 45KW Main Motor | Zhonglong Motor | 1 | Extruder |
3.7KW | 1 | Calender |
2.2KW | 1 | Winder |
750W | Taiwan PH1 | 1 | Calender |
2.2KW | Zhonglong Motor | 1 | Screen Changer |